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Arcing Damage

Top 5 Articles from 2019

The team here at Lectromec would like to start this article thanking all of our clients for trusting us with your EWIS component and system testing/certification needs and we look forward to supporting your goals in 2020.

At the end of every year, Lectromec rummages through that year’s publications and articles to find the most popular ones. In 2019, this required going through 26 articles. Here are the top 5 Lectromec publications of 2019.

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EWIS Physical Hazard Assessment

Aircraft system safety assessments are not a new concept. These safety assessments have a defined process for evaluating an aircraft which involve identifying its failure modes, top-level events, and eventual means to achieve an unsafe condition. Documents such as the SAE ARP4761 provide guidelines and methods for conducting the safety assessment process on civil airborne systems and equipment.

To follow the typical development cycle, the aircraft failure hazard assessment (FHA) is followed by the system failure hazard assessment and performed in parallel with the preliminary system safety assessments (PSSAs). This then evolves into the system safety assessments (SSA) and common cause analyses (CCAs). For those with a systems reliability background, this should all be second nature. For the rest of the community, these are often terms that we come across because of our work in this field.

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SwissAir 111 Incident

The year of 2018 was yet again another substantial year in commercial air travel. The first quarter of 2018 saw commercial flights carry over 202 million passengers in the US, approximately 8 million more than in the first quarter of 2017. Air travel remains increasingly popular, accessible to the public, and statistically the safest way to travel. This level of safety has been earned through decades of groundbreaking innovation, sometimes undeniably spurred by the desire to avoid repeating past tragedy.

An impactful and memorable incident that caused the industry to reevaluate its processes and procedures was the crash of Swissair Flight 111. Occurring almost two years after the Trans World Airlines Flight 800 (TWA800), the Swissair Flight 111 and TWA800 shared a common issue: wiring system failure.

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Happy Holidays from Lectromec

Lectromec’s lab did one last set of tests before the 2017 holidays. We bring you a polyimide Christmas tree powered by 270VDC. Read more

Evaluating Secondary Wire Harness Protection Performance

There are several reasons to deploy secondary harness protection (SHP): chafe protection, maintenance protection, fire protection, harness cable management and, in some cases, arc protection. The EN6059-502 test examines secondary harness protections and the potential damage from arcing. This article runs through the test method and problems that could occur if the results are misinterpreted. […] Read more

EWIS Design Changes – How to Achieve a Safe Separation Distance

Those familiar with aircraft wire system design know the limited available space in which wiring is usually routed. Often in tight quarters with other wire harnesses, redundant systems, and hydraulic lines, it can be very difficult and intimidating to identify safe separation distances in design and for retrofits. Adding to the complexity, a wire harness […] Read more

Meeting Requirements for EWIS Certification

There are more than 17 parts to the FAA’s Electrical Wiring Interconnection System (EWIS) regulations enumerated in the 25.1700 series. To show compliance with each of these regulations require a thorough subject area understanding. More so, as the EWIS evolves in design, it becomes clear that achieving EWIS certification requires a lot of data. If […] Read more

What is the cost of arc track resistance testing?

Arc track resistance testing is an important topic that is of interest to many in the aerospace industry. In this article we discuss the test itself, common test types, the process, and the price of the test performance. Test methods Among the most common test methods for arc track resistance testing are: the AS4373, MIL-STD-2223, […] Read more

Latest update from the October 2014 SAE Wire Committee Meeting

The meeting for the SAE Fall 2014 8A and 8D groups covered a lot of ground and developments in the aerospace wire and cable world. The SAE Wire Committee Meeting, held in Tempe, Arizona, consisted of three days of meetings, presentations and task group reports. Here are some of the developments from the SAE meeting. […] Read more

2 EWIS insights from a presentation at the AIAA conference

Th 51st AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference was held on January 2010 and included presentations of a wide range of technical papers. From the perspective of EWIS, authors McCabe and Cyphers reported on A Study of Over-Current Protection, Electrical Arcing, and Fire Protection. Their research objective was to gather data for ballistic threats […] Read more