View Latest Blog Entries
Close
Categories
Testing & Assessment Certification Standard & Regulation Aging Wires & Systems Maintenance & Sustainment Protection & Prevention Management Conference & Report Research Miscellaneous Arcing
Popular Tags
Visual Inspection High Voltage AS50881 MIL-HDBK MIL-HDBK-525 FAR Electromagnetic Interference (EMI) AS4373 Maintenance FAR 25.1707 Wire System Circuit Protection
All Tags in Alphabetical Order
2021 25.1701 25.1703 abrasion AC 33.4-3 AC 43 Accelerated Aging accessibility ADMT Aging Systems AIR6808 AIR7502 Aircraft Power System aircraft safety Aircraft Service Life Extension Program (SLEP) altitude Aluminum arc damage Arc Damage Modeling Tool Arc Fault (AF) Arc Fault Circuit Breaker (AFCB) Arc Resistance Arc Track Resistance Arcing Arcing Damage AS22759 AS22759/87 AS23053 AS29606 AS4373 AS4373 Method 704 AS50881 AS5692 AS6019 AS6324 AS81824 AS83519 AS85049 AS85485 AS85485 Wire Standard ASTM B230 ASTM B355 ASTM B470 ASTM D150 ASTM D2671 ASTM D495 ASTM D8355 ASTM D876 ASTM F2639 ASTM F2696 ASTM F2799 ASTM F3230 ASTM F3309 ATSRAC Attenuation Automated Wire Testing System (AWTS) Automotive Avionics backshell batteries bend radius Bent Pin Analysis Best of Lectromec Best Practice bonding Cable Cable Bend cable testing Carbon Nanotube (CNT) Certification cfr 25.1717 Chafing Chemical Testing Circuit Breaker circuit design Circuit Protection cleaning clearance Coaxial cable cold bend collision comparative analysis Compliance Component Selection Condition Based Maintenance Conductor Conductor Testing conductors conduit Connector connector installation Connector rating connector selection connector testing connectors contacts Corona Corrosion Corrosion Preventing Compound (CPC) corrosion prevention Cracking creepage D-sub data analysis data cables degradat Degradation Delamination Derating design safety development diagnostic Dielectric breakdown dielectric constant Dimensional Life disinfectant Distributed Power System DO-160 dry arc dynamic cut through E-CFR electric aircraft Electrical Aircraft Electrical Component Electrical Power Electrical Testing Electrified Vehicles Electromagnetic Interference (EMI) Electromagnetic Vulnerability (EMV) Electrostatic Discharge EMC EMF EMI EN2235 EN3197 EN3475 EN6059 End of Service Life End of Year Energy Storage engines Environmental Environmental Cycling environmental stress ethernet eVTOL EWIS certification EWIS Component EWIS Design EWIS Failure EWIS sustainment EWIS Thermal Management EZAP FAA FAA AC 25.27 FAA AC 25.981-1C FAA Meeting failure conditions Failure Database Failure Modes and Effects Analysis (FMEA) FAQs FAR FAR 25.1703 FAR 25.1707 FAR 25.1709 Fault fault tree Filter Line Cable Fixturing Flammability fleet reliability Flex Testing fluid exposure Fluid Immersion Forced Hydrolysis fuel system fuel tank ignition Functional Hazard Assessment functional testing Fundamental Articles Fuse Future Tech galvanic corrosion Glycol Gold Gold plating Green Taxiing Grounding hand sanitizer handbook Harness Design harness protection hazard Hazard Analysis health monitoring heat shrink heat shrink tubing high current high Frequency high speed data cable High Voltage High Voltage Degradation HIRF History Hot Stamping Humidity Variation HV connector HV system ICAs IEC 60851 IEC60172 IEEE immersion insertion loss Inspection installation installation safety Instructions for Continued Airworthiness insulating material insulating tape Insulation insulation breakdown insulation resistance insulation testing interchangeability IPC-D-620 ISO 17025 Certified Lab ISO 9000 J1673 Kapton Laser Marking life limit life limited parts Life prediction life projection Lightning lightning protection liquid nitrogen lithium battery lunar Magnet wire maintainability Maintenance Maintenance costs Mandrel mean free path measurement mechanical stress Mechanical Testing MECSIP MIL-C-38999 MIL-C-85485 MIL-DTL-17 MIL-DTL-23053E MIL-DTL-3885G MIL-DTL-38999 MIL-E-25499 MIL-F-5372 MIL-HDBK MIL-HDBK-1646 MIL-HDBK-217 MIL-HDBK-454 MIL-HDBK-516 MIL-HDBK-522 MIL-HDBK-525 MIL-HDBK-683 MIL-STD-1353 MIL-STD-1560 MIL-STD-1798 MIL-STD-464 MIL-T-7928 MIL-T-7928/5 MIL-T-81490 MIL-W-22759/87 MIL-W-5088 MIL–STD–5088 Military 5088 modeling moon MS3320 NASA NEMA27500 Nickel nickel plating No Fault Found OEM off gassing Outgassing Over current Overheating of Wire Harness Parallel Arcing part selection Partial Discharge partial discharge at altitude Performance physical hazard assessment Physical Testing polyamide polyimdie Polyimide-PTFE Power over Ethernet power system Power systems predictive maintenance Presentation Preventative Maintenance Program Probability of Failure Product Quality PTFE pull through Radiation Red Plague Corrosion Reduction of Hazardous Substances (RoHS) regulations relays Reliability Research Resistance Revision C Rewiring Project Risk Assessment S&T Meeting SAE SAE Committee Sanitizing Fluids Scrape Abrasion Secondary Harness Protection separation separation distance Separation Requirements Series Arcing Service Life Extension Severe Wind and Moisture-Prone (SWAMP) Severity of Failure shelf life Shield Shielding Shrinkage signal signal cable Silver silver plated wire silver-plating skin depth skin effect Small aircraft smoke Solid State Circuit Breaker Space Certified Wires Splice standards Storage stored energy superconductor supportability Sustainment System Voltage Temperature Rating Temperature Variation Test methods Test Pricing Testing testing standard Thermal Circuit Breaker Thermal Endurance Thermal Index Thermal Runaway Thermal Shock Thermal Testing tin Tin plated conductors tin plating tin solder tin whiskering tin whiskers top 5 Transient Troubleshooting TWA800 UAVs UL94 USAF validation verification video Visual Inspection voltage voltage differential Voltage Tolerance volume resistivity vw-1 wet arc white paper whitelisting Winding wire Wire Ampacity Wire Bend Wire Certification Wire Comparison wire damage wire failure wire performance wire properties Wire System wire testing Wire Verification wiring components work unit code

Sustainment

Understanding Life Prediction Technology

To understand the basis for wire life prediction, there are parts of the process that must be understood from a fundamental perspective and how these fundamentals are applied to the long-term reliability and life prediction of the components. This article will cover some of these basics, the research that has gone into this field, and how it is used as part of EWIS sustainment and service life extension projects. Read more

Review of EWIS for Sustainment

We measure everything that matters. In the last decade, the efforts of organizations to measure EWIS has been progressively increasing. Perhaps this is because wiring is now considered a system, or because regulations and requirements have emerged, or it may be due to a better understanding of the EWIS maintenance costs. Whatever the reason for better EWIS maintenance issue quantification, it has been a positive because there is data available to substantiate aircraft maintenance actions. The old saying is, “You can’t beat something with nothing”, and for too many years, EWIS maintainers were trying to take on EWIS maintenance without supporting data. Read more

Is my aircraft wiring serviceable?

A concept employed in the civil engineering field is that of serviceability. At its core, a structure should only remain in-service as long as it is serviceable. A serviceability limit should be based on measurable performance criterion that, if exceeded, remove it from service. In limit state design, the structure fails its serviceability if the criteria of the serviceability limit state are not met during the service life with the required reliability. Read more

Do I Need to Replace My 15/20/30/40 years Old Aircraft Wiring?

As aircraft age, it is natural to contemplate the aircraft condition as to how much longer the equipment can be maintained. Typically, after the engines, structures, environmental control system (ECS), navigation, landing gear, interiors, flight controls, and fuel system are considered, the question will ultimately appear, “do I need to replace my wires that are 15/20/25/30 years old?” While it would be nice if there were a simple answer, like all engineering, it comes down to the evaluation of the system. Here, we answer this question. Read more

FAQs of EWIS Service Life Extension Programs

Lectromec has accumulated a set of frequently asked questions related to wire system sustainment. Here, we cover several high level questions about the assessment and its value and the subsequent article we will delve into some of the more technical details. Read more

Frequency of Wire System Incidents

In July 2017, Lectromec published a white paper on electrical wiring system failures on commercial aircraft. This is a brief video of the finding and what can be done to improve EWIS reliability in commercial aircraft. Read more

Getting the Most from Visual Inspections

Good data is anything that can be turned into actionable information; this is a critical element in nearly every project. For those that regularly perform EWIS inspections, unless the data is gathered in such a way to improve the aircraft reliability, address technical errors, and/or be used as part of trend analysis, the effort is […] Read more

2016 EWIS Failure Analysis of Commercial Airlines White Paper

Once every couple years, Lectromec reviews the FAA’s service difficulty reporting (SDR) system to determine the number of EWIS failures in the American commercial airline fleet. We have reviewed the data, performed a thorough analysis, and placed the conclusions into a white paper. This whitepaper provides details the process and the frequency of EWIS failures. […] Read more

Updating Periodic Maintenance Procedures

An area of aircraft maintenance and wire system sustainment which has been around for the last decade is the enhanced zonal analysis procedures, or EZAP for short. EZAP is a set of procedures developed by the FAA during the 2000s detailing a systematic process for handling of wiring system maintenance based on zones. Lectromec has […] Read more