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Aging Systems

Integrating EWIS into Fleet Sustainment and MECSIP

While the Electrical Wiring Interconnection System (EWIS) evaluations and sustainment requirements have been part of the Mechanical Equipment and Subsystems Integrity Program (MECSIP) since 2013, it is only just recently that EWIS elements are part of performance measurements. This webinar, presented by Lectromec, provides an excellent opportunity to improve your understanding of EWIS, EWIS requirements, and highlights a path for better and more cost-effective EWIS evaluation. Read more

Understanding Life Prediction Technology

To understand the basis for wire life prediction, there are parts of the process that must be understood from a fundamental perspective and how these fundamentals are applied to the long-term reliability and life prediction of the components. This article will cover some of these basics, the research that has gone into this field, and how it is used as part of EWIS sustainment and service life extension projects. Read more

How Much Does the Aircraft Environment Impact Wire Life?

When looking to select any aircraft component, typically the first means of down selecting from the wide variety of components that exists is based on the component’s performance characteristics i.e. can it perform the function to support the system. Next, the question then evolves to selecting those components that are best suited for the environmental conditions. This last part is more than just selecting the parts that are rated for the environmental conditions but also those that will have a long service life in those conditions. Ideally, the part will be reliable the entire service life of the aircraft and not require any replacement or additional maintenance; however, that usually is not the case (see Lectromec’s article on the immortal wire/cable). Read more

Do I Need to Replace My 15/20/30/40 years Old Aircraft Wiring?

As aircraft age, it is natural to contemplate the aircraft condition as to how much longer the equipment can be maintained. Typically, after the engines, structures, environmental control system (ECS), navigation, landing gear, interiors, flight controls, and fuel system are considered, the question will ultimately appear, “do I need to replace my wires that are 15/20/25/30 years old?” While it would be nice if there were a simple answer, like all engineering, it comes down to the evaluation of the system. Here, we answer this question. Read more

Have we Reached the End of Aging Aircraft Wiring Systems? – Part II

At the start of the last article, the question was posed, “Is it possible that aircraft wiring reached a point where aging/degradation is a thing of the past?” In that article, four elements were identified that must be satisfied for wires/cables to be considered as age-free. The insulation and conductor aging factors were examined in the last article, and here we consider the remaining two: Design limits and random shocks. Read more

Have we Reached the End of Aging Aircraft Wiring Systems?

The way some in the aerospace industry maintain their aircraft wiring system can only lead an external observer to reason that aircraft wiring is impervious to damage with a life-span greater than the sun. When considering this thought, the question arose, “It is possible that aircraft wiring reached a point where aging/degradation is a thing of the past?” Read more

EWIS SLEP Reassessment

In past articles, we have talked about a comprehensive assessment of Electrical Wire Interconnected System (EWIS) Service Life Extension Program (SLEP) that is possible with following the guidance laid out in MIL-HDBK-525. One of the areas that Lectromec did not cover thoroughly in these articles is what to do five or ten years after the […] Read more