Tensile Strength and Elongation of Conductors
Physical FOR: Conductor $1,550This method is intended for use in determining the tensile strength and percentage elongation at break of conductors (minor changes are necessary if the test is to be performed on a finished wire or cable).This test may be used on conductors either before application of insulation or after application with the insulation removed. The insulation application process may affect the elongation and break strength of the conductor.
The specimen shall be a conductor removed from its insulation. The specimen is placed in the grips of a calibrated power-driven tensile test machine and adjusted such that the tension will be distributed uniformly over the cross-section of the specimen. The elongation at the break of the conductor shall be determined by means of a recording device on the testing machine. The speed of separation of the test grips is determined by applicable standards. Tensile strength of each specimen shall be calculated using mathematical formulas provided in the specification document.
The test procedure described here is taken from MIL-STD-2223 and has been modified to reflect the purpose and general procedure of this test. The specific test procedures may vary depending on the particular test standard.
Procedure
- Perform visual examination of the sample and remove sections with defects or preexisting damage.
- Cut desired sample length. If the sample is an insulated conductor, remove insulation.
- Place sample into the test stand and affix each end to elongation unit jigs.
- Set the desired elongation unit head separation speed to specification.
- Perform the test on samples (typically 8 - 10 trials per sample).
- Report results.
Covered specifications
- AS22759 Paragraph 5.2.6
- AS4373 Method 402
- AS6324 Method 5.14
- AS29606 Method 5.4
- AS81044 Method 4.7.5.6
- AS85485 Method 3.5.1.3
- EN3475 Method 505
- FED-STD-228 Method 3211
- ISO 19642-2 Method 5.3.3
- MIL-DTL-25038J Method 4.6.3
- MIL-STD-2223 Method 5002
- MIL-W-81822 Method 4.6.6
- A-A-59826A
- AS23190 revD Method 4.7.3
- AS6324 Method 5.2.7
- AS6370 Method 4.6.3
- AS654 Method 5.3.4
- ASTM B187 Method 10.1
- ASTM B298 Method 8.1
- ASTM B355 Method 6.1
- Custom Method 1
- EN3745 Method 505
- EN6059 Method 404
- IS 10810 Method 2
- MIL-DTL-24643D
- MIL-DTL-32554 Method 4.6.1
- MIL-DTL-32630 Method 4.7.5
- MIL-DTL-83413 Method 4.7.13
- MIL-M-24041 Method 4.7.3.04