Contrast Measurement

Physical FOR: Insulation $2,870

Also referred to as Contrast of Jacket or Contrast Test.

The readability of a wire/cable is of critical importance for the proper installation, maintenance, and repair of the wiring system. That is the reason why UV laser marking of wires has become a widely used technology through the aerospace industry. It has several benefits over traditional ink marking of wires/cables. The contrast measurement test examination evaluates the contrast of the UV laser marked area with the unmarked parts of the wire.

To be classified as a laser markable wire/cable, the specimen must be marked with a laser marker with a specified laser fluence and then examined. The pass/fail criteria of this test are based on the specimen's contrast measurement. The pass criteria are typically set above 50% contrast (a level that is readable in low light conditions) and the particular requirements are defined by the individual wire/cable specification. Specimens failing this test will have an average contrast measurement below the required contrast level.

Parameters that can be changed include:

Procedure

  1. Perform visual examination of the specimen. Record any defects.
  2. UV laser mark the specimen with the specified energy per square mm.
  3. Place specimen in test jig with the UV laser marked portion facing upwards.
  4. Turn on controlled lighting setup with the specified light temperature. Use a calibrated light meter to verify settings.
  5. Take a high-resolution photo of the specimen.
  6. Compare background to UV laser marked locations.
  7. Report the contrast measurement and average at five locations, setup configuration, and any additional parameters.

Covered specifications

  • AS22759 Paragraph 5.6.4
  • AS4373 Method 815
  • AS4373 Method 1001
  • AS6070 Method 5.6.2
  • EN3475 Method 706
  • BAC5152 Method 12.3
  • SS7333 Method 4.6.5
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